• 192, 1st Cross Main Road SIDCO Industrial Estate, Ambattur, Chennai-98, Tamilnadu, India. 7448800000 - customercare@prosol.net.in

Spindle Refurbishment & Bearing Remanufacturing

ProSol along with SKF Solution factory can deliver the best value, highest performance, and the most dependable customer service in the industry with over 1000 repairs annually. SKF Service Center is placed in Pune, Bangalore, Jamshedpur & Manesar.


Advantages of Spindle Service


  • Smart Spindle concept with the extended warranty.
  • Benefits & Features
  • Maximize spindle performance to improve productivity
  • Decrease downtime
  • Reduce maintenance costs
  • Improve spindle reliability
  • Best warranty in the industry
  • Emergency services available

Types of Spindles we Refurbish

Applications

  • Machining Centers
  • Turning Centers
  • Grinding
  • Jig Boring
  • Milling.

Designs

  • Belt
  • Motor Integrated
  • Direct
  • Block and cartridge

Technologies

  • Oil and Grease Lubricated
  • HSK and ISO clamping
  • Ball and roller bearing
  • Ball and roller bearing
  • Hydrostatic Bearing

Process – Total Condition Review

  • General visual inspection
  • Incoming function test(opt.)
  • Motor and electrical check
  • Drive component inspection
  • Spindle disassembly
  • Clamping system inspection
  • Bearing inspection
  • Coolant permeability check
  • Lubricant inspection
  • Sealing inspection
  • Sensor function
  • Stator and rotor inspection
  • Bearing journal control
  • Tool nose and shaft control
  • Reparability review
  • Shaft balancing
  • Encoder adjustment
  • Spindle run-out control
  • Spindle clearance control
  • Spindle run-in
  • Vibration control
  • Database updation and feedback

We Can Repair Any Type of Spindle

  • Kessler
  • Gamfior
  • Koyo
  • Mazak
  • Mori
  • Seiki
  • Stama
  • Chiron
  • DMG
  • Weiss


Industrial bearing remanufacturing

• Wear, rust, indentations, microcracks… Certain application conditions – like contamination, or sporadic metal-to-metal contact in the rolling contact zone – can cause all sorts of damage to your bearings. As a result, the service life of a bearing is often shorter than the calculated rating life. A way to counter this is to apply a controlled remanufacturing process before any major damage or bearing failure occurs. Remanufacturing can substantially prolong the service life of the bearing, reducing your costs and lead times. And since it requires less energy than manufacturing a new bearing, it is better for the environment as well


• A large variety of bearing types can be remanufactured. As the basis for our bearing remanufacturing, we use the same standards, processes, equipment, quality assurance, knowledge and competences as in our new bearing manufacturing


Large size bearings are often suitable for remanufacturing. Examples of large size bearings are:


  • Spherical roller bearings
  • Single- and multi-row tapered roller bearings
  • Single- and multi-row cylindrical roller bearings
  • Deep groove ball bearings
  • CARB toroidal roller bearings
  • Spherical roller thrust bearings


REP – Rotating Equipment Performance

Improving Rotating Equipment Performance can positively impact :


  • Cost Reduction – Operation, Maintenance & Energy
  • Improved output for Maximum Business Efficiency – Availability, Speed & Quality
  • Ensure Compliance – Health & Safety, Environment

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Are You Getting the Best Performance From Your Equipment?

  • As the industrial world is changing, new challenges emerge
  • Plant managers, maintenance and service engineers are looking for ways to maximize machine performance, while lowering operational and maintenance costs
  • SKF offers you solutions to get the most from your machinery
  • Digitalization and technology developments are fast becoming key industrial strategic drivers
  • The Internet of Things (IoT) is connecting machines, while Big Data is offering new insights into machine performance and opportunities to drive efficiencies
  • SKF is leading the way with digitally enabled solutions built on years of machine and application knowledge
  • Performance demands are different for every business. But, with rotating equipment the ultimate objective is to maximize the reliability and output from your machinery and your production process, whilst driving down the total cost of ownership over the life cycle


What does rotating equipment performance mean to you ?


Performance demands are different for every business. But, with rotating equipment the ultimate objective is to maximise the reliability and output from your machinery and your pro- duction process, whilst driving down the total cost of ownership over the life cycle. With experience from almost every industrial sector and machine type, SKF can work closely with you throughout a machine’s complete life cycle, using our knowl- edge, experience and insight to pro- vide improved equipment design specifications, as well as the high quality products, services, and advice required to help you meet your busi- ness objectives


Improve output


By optimizing the performance of your rotating equipment you can increase availability, performance rate and quality
– all driving greater Overall Equipment Effectiveness, and boosting output for your business.


Trim your Total Cost of Ownership


Poor performance and unplanned downtime don’t just affect your productivity and cost of production, they can also directly affect the cost of energy, maintenance, spare parts, labour and more – all adding up to a greater Total Cost of Ownership (TCO). SKF can help you achieve more reliable rotation, so you can reduce your TCO.


Gain New Insights into Your Machinery

  • Gain visibility into the health of your equipment and turn data into performance-driving
  • Allowing your business to be more agile, deliver greater output, or optimise safety, reliability and sustainability
  • Drive forward digitalization of your operations using Internet of Things (IoT) solutions to connect to your machinery plant wide and planet wide
  • Store and share data in the SKF Cloud and benefit from Big Data through SKF Enlight Centre dashboards, tailored to your workflows and giving easy to understand data interpretation
  • Connect directly to expert diagnostics and analysis, providing unrivalled application
  • insights and advice to maximise rotating equipment performance

Reducing Reliance on Scarce Talent

  • By working with SKF to connect our rotating equipment expertise to your business, you can reduce the time and cost of recruiting, training and retaining increasingly scarce and Expensive maintenance and diagnostic skill-sets

Operate More Safely

  • Ensure maximum operational safety, reduce product safety risks

Be More Sustainable

  • SKF can work with you to reduce energy usage, waste output, spare parts consumption
  • and more, helping you to deliver against your sustainability agenda, as well as saving on costs

SKF Certified Maintenance Partner

SKF Certified Maintenance Partners (CMP) are SKF Authorized Industrial Distributors who have received advanced machine reliability training to help you monitor machine operation, predict machine failures and uncover hidden cost–saving opportunities. Using a range of proprietary SKF tools and analysis software, they collect and analyze much more machinery and process data than most predictive–maintenance service providers.



As an SKF Certified Maintenance Partner, the New Ball bearing Company’s goal is to develop a comprehensive, professional, standardized and reliable regime which leads to the reduction in Total Maintenance costs.

  • Machine Inspection Service: Vibration Analysis,
  • Lubrication Analysis, Visual Inspection
  • PDM, PRM, IMS, Thermography, oil analysis
  • Shaft Alignment of Belts and Pumps Balancing
  • Mounting & Dismounting of Bearings
  • Ultrasound Leak Detection
  • Calibration of Micro log and Vibration Pen from SKF
  • Repair of Mapro Tools from SKF Solution Factory & NBBC
  • Bearing Remanufacturing from SKF Solution Factory
  • Root Cause Failure Analysis of Bearings (RCFA)

Benefits of Condition Monitoring

  • Cost Savings
  • Experts Analysis
  • Data Integrity
  • Customized Reports
  • Equipment Effectiveness
  • Global Access
  • Plant Safety
  • Information Automation
  • Fast Deployment

Vibration Monitoring & Reliability System


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SKF Vibration Monitoring System & Reliability System Services

  • Vibration Analysis
  • Thermography
  • Oil Analysis
  • Dynamic Balancing
  • Lubrication Management
  • Mechanical Services
  • Laser Alignment
  • Mounting / Dismounting of bearings
  • Root Cause Analysis
  • CNA (Client Need Analysis)

SKF Asset Management Services has the People, Processes and Technology to Assist with

  • Strategic planning
  • Assessments and benchmarking
  • Achieving business goals
  • Risk analysis
  • Maintenance strategy review
  • Spares and inventory management
  • Product bank
  • Asset performance
  • Work logistics
  • Application engineering
  • Maintenance engineering
  • Reliability engineering
  • Maintenance management systems
  • Life cycle costing

Our Offerings

  • IMS: Integrated Maintenance Solutions
  • PRM: Proactive Reliability Maintenance
  • PdM: Predictive Maintenance
  • AEO: Asset Efficiency Optimisation
  • Como consultancy services
  • Spindle Servicing
  • Mechanical Services

Gearbox Remanufacturing


The Scope of Services - Gearbox Repair & Remanufacturing


  • Inspection
  • Rating verification based on the details available
  • Verification of selection & suggestion
  • Gears & Pinions (Internals) – Reconditioning and Replacement with necessary Re-Engineering
  • Oil Leakage rectification
  • Bearings replacement
  • Casings reconditioning & Replacement
  • Trial run with the no-load condition

Types of Gear Box


Worm Reduction Gearbox


  • Single stage worm reduction. Gear Box
  • Double stage worm reduction. Gear Box
  • Heli-worm reduction Gear Box etc

Helical Gear Box


  • Incline Helical Gear Box
  • parallel Helical Gear Box
  • Bevel Helical Gear Box
  • Planatory Helical Gear Box
  • Helical geared motor

Bevel Gear Box


  • Straight Bevel Gear Box
  • Spiral Bevel Gear Box, … etc…

Fluid Couplings – All Types


Cycloidal Drives – All types

  • The above-said Gearbox Repair & Remanufacturing, in any and all application, can be serviced